Reduce Downtime for Higher Productivity Industry: Coated Paper Manufacturer
Industry: Coated Paper
Challenges:
- Frequent downtime due to aging machine.
- Existing legacy control systems have no further support.
- Complicated troubleshooting process and no root cause analysis.
Solutions:
- Installed GENiE Edge for data collection and analysis from legacy control systems.
- Installed additional sensors for data collection to enable accurate predictive failures.
- Fast deployment of GENiE solution with minimal downtime (i.e. within 30 days).
Outcome:
- Data collection made possible with legacy system without upgrading the control system.
- Reduce downtime by 11% in the first month of implementation. Enabled predictive maintenance with GENiE.
- Able to monitor machine performance/efficiency remotely. Customer receives critical alerts and automated shift report.
Benefits to Client:
Understand both legacy and new technology to be able to deploy with minimum disruption.
Customer have better control over the machine with data collected and analysed by GENiE.
Provide support to ensure continuous improvement of the system.
