Autonomous Production Run: The Future of Manufacturing

The manufacturing sector is evolving. The growing adoption of automation has evolved factories to become more efficient and productive. So where do we grow from here? Autonomous production is cited as the future of manufacturing. Robots and machines will be in the production line without human intervention. This allows for a faster and more streamlined manufacturing process and alleviating people from doing repetitive, dirty, or dangerous jobs.  With people in a supervising role and production processes adjusting and improving based on autonomous settings, productivity increases and costs can become relatively lower. Let’s look at some of the features of autonomous production runs.

Traceability

Autonomous production leverages fully traceable performance data in real-time offered by automation. Supported by real-time data, real-time adjustments can be done to the production run based on customer demand changes, machine downtimes, order timelines, and more. Factories can optimize their process and product outputs in order to meet the needs of their customers.

Reduce waste, Heighten Safety

Autonomous production runs can help reduce waste and improve safety. Product viability can be affected many times due to human errors or even process disruption due to unscheduled breakdowns. This technology can give factories clear visibility of their machine issues and with no human intervention, the system recognizes issues and re-routes production automatically to optimum lines. This reduces product rejects and raw material wastage.

Autonomous production runs also reduce the need for people to take on dangerous and dirty jobs that can affect their safety e.g. chemical odor, and physical stress. The system via machines or robots takes over with measurable sustainability regulations which can improve the compliance standards for the factories.

High Quality at Lower Costs

Factories can produce high-quality products at lower costs, making them more competitive in the global marketplace. Autonomous production runs can assure consistent quality and output speed that is customizable depending on the needs and capabilities of the plant. Peak performances are possible if your equipment is running at optimal levels. Currently, even with automation, small deviations caused by human intervention, can cause significant problems, and decrease productivity. Autonomous production runs can achieve tighter tolerances and improved performance.

An industry example can be an F&B manufacturer. Every minute of an outage costs money for manufacturers. Autonomous manufacturing will assist your production line to run more smoothly by producing recipes for each production batch.

hen a product’s quality meets or exceeds all of the necessary quality standards for the line, it will save time and money by generating the same recipe and process flow for each production run. This will allow producers to make optimum use of resources.

In addition to these, manufacturers can or may reduce the number of quality checks since in-line checks are able to detect any defects in the products before they even reach the end of production. This saves valuable time and money while increasing customer satisfaction with your brand.

Focus on Upskilling

Traditional factory workers are struggling to keep up with the pace of the machines. Fitting people in the automated line requires consistent and repeated training so they familiarize themselves and manage the lines effectively. An alternative to this which can upskill the talent in the factory is the Autonomous production run.

A team member enters the job parameters into a computer. The software then autonomously sets up all of the machines, ensuring that every part is programmed to specification. Operators need not be present for the entire production cycle and alerts of any issues can be delivered remotely to those in charge.

Autonomous production runs will become increasingly popular at manufacturing plants around the world in the future. Are you ready for the future of manufacturing? The autonomous production run is here!

Have some questions about this new trend or want to know more, just drop a comment below or message us and we will be happy to chat with you.