Reduce Downtime by Predicting Machine Failures
Industry: Mining
Challenges:
- Abrupt pump failures due to wear & tear resulting in pipeline blockage.
- Unplanned breakdowns cause longer stoppage time for production.
- The rectification process takes longer due to the process of reporting and approval being done manually.
Solutions:
- Install wireless sensors to monitor pump acoustic & vibration.
- Implement Quantum 360 solutions that collects data from sensors and uses AI algorithms to predict failures.
- Condition Monitoring and reporting for predictive maintenance for all motors with Quantum 360 Analytics.
Outcome:
- Downtime due to pumps & motors failure reduced by 37%.
- Unplanned downtime reduced by 82%.
- Production output or yield increased by 15.5%.
Benefits to Client:
Reduce blind spots for machine maintenance team.
Leverage on the data from the machine to predict breakdowns and implement predictive maintenance.
Improve production yield through optimum machine performance.
