Improve Quality by Automating Process Industry: Confectionary Manufacturing
Industry: Chocolate
Challenges:
- Process in Confectionary required manual operation with experienced operator
- Process data collected manually with legacy analog sensors
- Inconsistent/Inaccurate data due to data recorded by multiple operators
Solution:
- Installed additional new wired and wireless digital sensors
- Installed GENiE Edge gateway for data collection and reporting
- Fast deployment of GENiE solution with minimal downtime. (i.e. within 20 days)
Outcome:
- Automated Data collection and reporting made possible with new digital sensors
- Customer able to capture reliable data consistently
- Able to monitor performance, efficiency, and quality remotely
- Customer will be notified with critical alerts complete with automated report
Benefits to Client:
When data is collected on a regular basis, client is equipped to make informed decisions resulting in waste reduction by 11%.
Customer able to digitally validate and authenticate claims, reducing the number of unjustified claims by 37%.
Audit trail and traceability available instantaneously due to digitalization
